On average, a forklift battery will last a single-shift operation five years. Ideal care and maintenance can expand battery life as much as ten years. Prolong the life of her forklift battery by following these basic Do’s and Don’tswhen charging, operating and handling forklift batteries.

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Forklift Battery Charging Do’s and also Don’ts

Recharge the Battery as soon as It will 20-30% When her forklift’s battery hits the red zone (only 20% fee remaining) discontinue making use of that battery appropriate away. Proceeding to use a battery past 20%negatively affects its lifespan. Also, deep-discharging can reason electrical components to overheatand damage your lift truck. Always permit Your Battery to fee Completely A battery has a limited number of fees in it, roughly 1,500, and also doesn’t distinguish in between half-charging or full charging. Partly charging a battery still provides up a charge from that is “bank.”

Avoid excessive Temperatures Battery life deserve to be lessened by as lot as 50 percent once the ambient temperature will 92 degrees. At the other finish of the spectrum, battery performancedrops30 percent as soon as the temperature reaches 30 degrees. If her forklift operates in excessive temperatures, use a battery designed because that those conditions.

Don’t - Swap battery Mid-Shift As defined above, the appropriate time to fee your forklift battery is at 20-30%. Charging a battery v 50-60% left in its charge is like throwing away a sandwich half-eaten. You’ve already “spent” a charging cycle, so use the entirety thing.

Don’t - charge a Battery during Lunch Breaks opportunity charging or fast charging shortens a battery’s lifespan. Think of it like this: a battery is "born" with roughly 1,500 dues in it. The an ext often it it s okay charged, the quicker it gets offered up.

- Charge as soon as a day and the battery need to last 5 years. - Charge double a day and you can cut that expectation in half.

To obtain the most out of her forklift battery: always charge your forklift battery completely, and never interrupt a charging cycle.

Do’s and also Don’ts the Forklift Battery Maintenance

Maintaining a forklift battery is meant to be easy: examine the water once a week and clean the top when a month. The tough part? Making certain it it s okay done. Suitable maintenance is critical for safety and to expand the life of her battery. Below are some straightforward Do’s and Don’ts:


Wear Protective gear - follow OSHA RecommendationsBatteries save on computer sulfuric acid, a chemical that can cause severe burns. Follow OSHA references for safety gear and also remove every metallic jewelry once handling and also charging commercial batteries.

Check the Battery’s Water Level include deionized or distilled water every five to ten dues (check manufacturer recommendations). Add water after ~ charging - never before, and also if you notice white crystals on the command plates, contact in a battery engineer immediately. Learn much more about why forklift batteries require water.

Clean batteries Every Month making use of battery cleaner or heat water, clean the height of each battery monthly. This is one more example of easy, yet often neglected maintenance. Chemical buildup can lead to tray corrosion and also may void the manufacturer’s warranty.

Don’t - attempt to pick Upa Forklift BatteryForklift batteries can weigh approximately 3,000 lbs! No single person or team of people should effort to lift a forklift battery. Use equipment such together a pallet jack equipped through a transfer carriage.

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Don’t - usage a Battery that Emits Smoke If a battery starts smoking, power it off immediately. Do not usage this battery again. Find out to identify other indications a forklift battery should be changed in our previously post: Forklift Battery FAQs.

Thoughelectric forklifts cost much more versus gas/ICE forklifts in the beginning, they have a lower price of property in the long run. For sure your procedure gets the maximum worth from their electrical lift van through proper battery maintenance and charging. For questions about electric forklifts, pallet jacks, or batteries, please call us.